KAIMINA TECHNOLOGY(LIANCUI) Integrated of manufacturing R&D and sales of equipments on synthesis reaction, extraction, separation and purification and other analytical Instruments. Our products are mainly used in chemical industry, pharmaceutical, hydrometallurgy, food, new materials, new energy, environmental protection and other fields.

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  • -Lab spray dryer machine for milk powder

    SD-G-2L Lab Spray dryer machine is primarily used to transform solutions, emulsions, suspensions, and paste-like materials into dry powders via spray drying. They offer numerous advantages, including rapid drying speeds, high efficiency, and a streamlined processing workflow. For heat-sensitive materials, the process effectively preserves their original color, aroma, and flavor

    Model: SD-G-2L
    Minimum: 1 unit
    Certificate: CE/ISO 9001
    Customization: OEM/ODM
    Port: Any Port Of China
    Pack: Standard Export Wooden Case

    • Product Details
    Overview Of  Lab Spray dryer Machine 

    The SDG-2L Laboratory Spray Dryer represents the culmination of our company's meticulous development efforts in this field. The unit features a compact, self-contained design that requires no external auxiliary facilities to operate. It is controlled via a large, full-color LCD touchscreen interface; the outer casing is high-grade SS304, and the drying chamber and cyclone separator are made of quartz glass. The system utilizes fully sealed clamp connections and is equipped with a dedicated intelligent control system, as well as a three-stage adjustable heating system. This configuration provides a broader range of thermal power coverage, enabling the unit to effectively handle the spray drying requirements of the vast majority of materials.

    Working Principle Of Lab Spray dryer Machine 


    Spray dryers are primarily used to transform solutions, emulsions, suspensions, and paste-like materials into dry powders via spray drying. They offer numerous advantages, including rapid drying speeds, high efficiency, and a streamlined processing workflow. For heat-sensitive materials, the process effectively preserves their original color, aroma, and flavor; furthermore, the resulting dry powders exhibit excellent solubility and high purity. This series of spray dryers is widely applicable across various sectors, including chemical engineering, petrochemicals, light industry, food processing, pharmaceuticals, building materials, ceramics, and forest chemical industries.
    Heated air enters the drying chamber after passing through a heater. Simultaneously, the liquid feedstock is atomized by an atomizer into micron-sized droplets. Upon contact with the hot air, these droplets rapidly vaporize and dry, transforming into a powder or granular product. The dried powder or granules are then carried by the airflow into a cyclone separator for separation, where they settle into a collection bottle; finally, the exhaust gas is discharged.


    Advantages Of Lab spray dryer machine



    1. It is made of high-quality 304 stainless steel, the unit features a dual-stage heating system that rapidly reaches the set temperature within one minute, enabling faster experiment initiation. It demonstrates excellent long-term heating stability, compared to other spray dryers currently on the market, yields a product powder with a significantly lower moisture content.
    2. The atomizing nozzle utilizes a concentric design with adjustable particle size, ensuring continuous and uniform atomization throughout the experiment while preventing material from adhering to the chamber walls.
    3. Equipped with a built-in bilingual (Chinese/English) interface, the system offers an intuitive human-machine interaction experience that eliminates the need for frequent switching during experiments; furthermore, experimental parameters can be saved for convenient recall and reuse.
    4. All pipeline connection points are sealed using silicone gaskets secured by full-circumference clamps, ensuring a completely leak-free operation.
    6.Prior to shipment, every unit undergoes a rigorous series of quality control tests to guarantee long-term operational stability and reliability for the customer.



    Applications Of Small Spray Dryer Machine

    The laboratory spray dryer is designed for use in universities, research institutes, and the laboratories of food, pharmaceutical, and chemical enterprises for the production of small-scale particulate powders. It offers broad applicability across a wide range of liquid formulations—including emulsions and suspensions—and is particularly well-suited for drying heat-sensitive substances, such as biological products, biopesticides, and enzyme preparations. Because the sprayed material is exposed to high temperatures only during the brief, instantaneous moment it exists in an atomized state, these active substances retain their original biological activity and integrity after drying.

    Common application fields:
    ● Beverage flavorings and colorings
    ● Milk and egg products, plant and vegetable extracts
    ● Pharmaceutical synthesis of heat-sensitive substance
    ● Plastic polymers and resins, aromatants
    ● Blood products
    ● Ceramics and superconductors
    ● Biochemical products, dyes
    ● Soaps and detergents
    ● Food adhesives, oxides, bone meal and tooth powder, etc.




    Specifications Of Lab spray dryer machine
     
    Model SD-G-2L
    Applicable Materials Solution, partial suspension
    Water evaporation capacity MAX.2000ml/h
    Temperature Setting Range RT-300℃(Inlet Temperature)
    Temperature Accuracy ±0.1℃
    Drying Air Volume Variable Frequency Control: MAX 105 m³/h
    Spray Air Pressure Adjustable: MAX 0.7 MPa
    Atomizing Nozzle SS316 Stainless Steel; Concentric Atomization; Exclusive
    Temperature Control PID Digital Real-Time Temperature Control
    Touchscreen Display and Adjustment of Parameters: Temperature, Airflow Speed, Feed Rate, Cleaning Cycle, Historical Data, etc.
    Control System Embedded Intelligent Control System (Dedicated to Spray Drying)
    Temperature Sensor PT100*2
    Heater MAX 2.2 / 4.4 / 8.8 kW: Three-Stage Adjustable Maximum Power; Dual Heating Elements for Enhanced Efficiency
    Air Inlet Duct Fully Sealed Design; Double-Layered Polygonal Ducting; Double-Layer Thermal Insulation; Quick-Open Mechanism for Easy Maintenance
    Material Feed Peristaltic Pump
    Air Compressor 0.55kW   8L
    Fan 0.75 kW; Aluminum Alloy Construction; Pressurized; Variable Frequency Speed Control
    Relay Omron
    Leakage Protection Chint
    Security Features
     
    Over-temperature protection, over-current protection
    Dimensions L*W*H(mm) 800×800×1310
    Weight 120kg
    Power Supply Single phase 220V,50/60Hz, customized as request
    Accessories Extended High-Borosilicate Glass Drying Chamber ×1, High-Borosilicate Glass Cyclone Separator ×1, High-Borosilicate Glass Sample Collection Bottle ×1, High-Borosilicate Glass Waste Collection Bottle ×1, Silicone Feed Tubing ×1, Full-Enclosure Clamps ×4, Sealing Gaskets ×4, Elbow Connector ×1, Exhaust Pipe ×1, Sealing Ring ×1


    FAQ Of Lab spray dryer machine

    Q1: What is a lab spray dryer?
    A lab spray dryer is a small-scale drying system used to convert liquid solutions or suspensions into dry powder through rapid hot air drying.

    Q2: How does a lab spray dryer work?
    The liquid is atomized into fine droplets, which are quickly dried by hot air inside a chamber, forming powder collected by a cyclone separator.

    Q3: What is it used for?
    Widely used in:
    ➜Pharmaceuticals (API, excipients) 
    ➜Food & beverage (milk powder, flavors) 
    ➜Chemicals (catalysts, materials) 
    ➜Universities & R&D labs

    Q4: What materials can be processed?
    Solutions
    Emulsions
    Suspensions

    Typical products:
    Herbal extracts
    Protein powders
    Ceramic materials

    Q5: What parameters are important?
    Inlet temperature
    Feed rate
    Airflow
    Atomization type

    Q7: Do you support customization?
    Yes, including:

    ✓ Glass or stainless steel system
    ✓ Closed-loop (for organic solvents)
    ✓ Inert gas protection

    Q8: How to choose the right model?
    Based on:

    ✓ Sample type
    ✓ Solvent (water or organic)
    ✓ Output requirement
    ✓ Application (R&D or pilot scale)

    Q9: How to get a quotation?
    Please provide:
    Material details
    Solvent type
    Expected capacity
    Special requirements

    Please share your inquiry,We will recommend the most suitable model for your application.     

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